After a serious fall – or more likely, several serious falls – this Paul Reed Smith ended up on the auction block. Here’s how we rebuilt the headstock and got it ready to rock again for the new owner. – This repair is becoming quite a specialty of Dan’s!

So you broke the headstock off of your nice Paul Reed Smith? No problem, just bring it in and we can reglue it for you. Just make sure you don’t try to slap it together yourself with bondo or plaster or …

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You don’t saw the neck off a 1952 Gibson Les Paul without fully considering WHY one might do such a thing.  Lots of thought and care went into this repair and the outcome made it all worthwhile.

The 1952 Goldtop is where it all began for the Gibson Les Paul. Guitars from this first year of production have an obvious historical importance and, as with all vintage pieces, the conscientious repairman does not make an irreversible alteration to one without just cause. This one was sold to the current owner with full disclosure of some previous repairs to the headstock. Those repairs were well done, solid, and the guitar sounded amazing (vintage P90’s really are something special.) But they simply did not look right and that’s where we come in.  It took heating, sawing, chiseling, filing, and painting to get there, but this is how we made this vintage classic look and perform the way it’s supposed to. Continue »

Keep looking folks. There are still great old guitars hiding under beds, in closets, and in basements. This one was abandoned in the basement of an apartment building and while it showed up in rough condition, it went home looking and sounding terrific.

This is one scary looking headstock break. The headstock is completely off the neck and with a close look, you can see that someone attempted to repair it with both glue and wood screws! If you do that glue-up right the first time, there’s no need for the screws (which didn’t hold anyway.) The dry glue poses a problem because it seals the broken cells of the wood, making it impossible for new glue to do that.  And that’s just the beginning… Continue »

In this post, see how we made some ugly previous “repairs” look right and brought a great vintage Gibson back to life.

This 1960 Gibson Les Paul Jr. is a terrific playing and sounding specimen. But it sure didn’t come in looking this great. After the owner picked it up in an auction, he emailed us some rather scary pictures of some truly scary looking “repairs” he hoped we could correct. We assured him we could make it look great and, more importantly, play great again. When it arrived from Florida, we took some deep breaths and assessed the damage. Continue »

This Martin guitar took a serious fall, snapping the headstock off completely. See how we made it look like it never happened while keeping every bit of strength it had before.

This is never how you want your Martin to look. But if your headstock does break off, you’d like to at least see a long break like this one with plenty of lateral gluing surface. Modern wood glues work their way into the pores of the wood, fusing them together again with incredible strength. Some repair shops take the approach of cutting away some of the wood and inlaying a dowel or a new piece to splice the two sides together. There are times when this is called for, but we try to avoid such measures whenever possible because it breaks and cuts even more of the wood fibers. If it ain’t broke don’t break it! Continue »

In this post, you’ll see how we tackle a very difficult neck re-repair on a Chicago-made Lyon and Healy Style-A Mandolin.

A new customer brought us a remarkable and beautiful Lyon & Healy mandolin that was made here in Chicago nearly a century ago. This is a “Professional” or “A” Style instrument that was at the top of the company’s  line of mandolins in the 1920’s. It has a very delicate and ornate scroll headstock that unfortunately broke apart many years ago. It was fixed and the repair held for a long time before recently coming apart. Our challenge is to get the headstock solid enough to play again, while maintaining as much of the instrument’s original qualitity and character as possible. What’s more, we’ll need to work around a few unexpected elements of the previous repair. Continue »

*Beware: another one of those ‘I found this vintage Les Paul in my dad’s closet’ stories follows. I like to think that if my dad had one of these in his closet I’d have found it by now.

This 1956 Les Paul Junior belongs to a friend who, yes, found this guitar in her dad’s closet. But she couldn’t play it because there’s a pretty obvious piece missing: the entire headstock! This isn’t your average reglue job. This will require building a new headstock, replacing the truss rod, and making it look as if nothing ever happened. Read on to see how. Continue »

Watch how we restore a vintage guitar that was quite literally “trashed.”

If your 1963 Polaris White Gibson SG Junior had a broken headstock, you wouldn’t throw it in the garbage would you?  Well the lucky new owner of this guitar found it sticking out of a Chicago trash can with all of its original parts! He brought it to us to repair, still amazed by his fortune.

After the head shaking and jaw dropping was finished, we got down to making this gorgeous vintage piece look and sound like nothing happened. Continue »